VERTICUS – The compressor generation for high performance requirements in continuous operation

Super-Silent version of the BAUER VERTICUS breathing air compressor with B-CONTROL MICRO compressor control
Super-Silent version of the BAUER VERTICUS breathing air compressor with B-CONTROL MICRO compressor control
Super-Silent version of the BAUER VERTICUS breathing air compressor with B-CONTROL MICRO compressor control
Super-Silent version of the BAUER VERTICUS breathing air compressor with B-CONTROL MICRO compressor control
Super-Silent version of the BAUER MINI-VERTICUS breathing air compressor with B-KOOL
Super-Silent version of the BAUER MINI-VERTICUS breathing air compressor with B-KOOL
BAUER VERTICUS breathing air compressor, open design
BAUER VERTICUS breathing air compressor, open design
BAUER VERTICUS breathing air compressor, interior view
BAUER VERTICUS breathing air compressor, interior view
Super-Silent version of the BAUER VERTICUS breathing air compressor with B-CONTROL MICRO compressor control
Super-Silent version of the BAUER VERTICUS breathing air compressor with B-CONTROL MICRO compressor control
B-CONTROL MICRO
B-CONTROL MICRO

For use in professional applications: High charging rate in continuous operation

Now significantly quieter: thanks to the new anti-vibration frame and noise-optimised Super Silent housing

B-DRAIN: The new automatic condensate drain is quieter and saves energy

Fully automatic compressor control: B-CONTROL MICRO with colour display

Optional oil level monitoring system: For safely switching off the compressor unit when the oil level is low.

The VERTICUS series has been developed and built specifically to meet high performance requirements in continuous operation in professional applications.

The new VERTICUS combine the legendary BAUER compressor blocks with improved components and ultra-modern design! During the redesign, the focus was on ergonomics, making operation as easy as possible, reducing noise and boosting efficiency.
All control elements that are important for everyday operation are ergonomically arranged and easily accessible from the front. A new condensate vessel integrated into the housing with 40 % more capacity. The compressor control monitors the fill level and informs the operator in good time if the condensate needs to be emptied.The advanced B-CONTROL MICRO is more powerful and ready to communicate with the B-APP for remotely controlling and monitoring the compressor.

The VERTICUS breathing air compressors are available in versions for 225 and/or 330/350 bar as well as in a version for up to 420 bar. The high modularity of the VERTICUS series means that the units can easily be adapted to provide the best possible solution to your requirements and wishes.

All the information you need at your fingertips!

IK 150 4-stage compressor block
IK 150 4-stage compressor block

IK 15.1/150/180 compressor blocks
The compressor stages, which are located on sides of the compressor blocks, are the key to optimum smooth running and high efficiency. The free-standing cylinders are easy to access and maintain. Read more

P 61 filter system
P 61 filter system

P 61 Purification system
When used in conjunction with original BAUER filter cartridges, the P 61 purification system with additional oil and water separator and pressure retention check valve can be relied upon for breathing air treatment conforming to DIN EN 12021:2014¹. A type-tested and sealed final pressure safety valve enables particularly high levels of operational safety to be achieved. 2400 m³ of air can be treated.

¹ If the units are maintained and installed correctly as described in the user manual and subject to the BAUER AERO-GUARD being used if CO2 concentration in the intake air exceeds prescribed standard values.

Display B-CONTROL MICRO
Display B-CONTROL MICRO

B-CONTROL MICRO compressor control
The B-CONTROL MICRO is a modern, easy-to-use compressor control with colour display for the control and reliable monitoring of all basic functions. Read more

B-DRAIN automatic condensate drain
B-DRAIN automatic condensate drain

B-DRAIN automatic condensate drain
The automatic condensate drain automatically removes the condensate that forms during compression (water/oil mixture) from the intermediate separators and the final separator and collects it in a condensate vessel. Read more

Motor rocker
Motor rocker

Motor rocker
The integration of a motor rocker means that the tension of the V-belt no longer has to be adjusted.

Super-Silent version
Super-Silent version

Super Silent version
Super Silent housing reduces the noise level of the compressor unit and makes the unit compatible for operation in working environments where noise is a key concern. For units in the (MINI-) VERTICUS series, Super Silent sound insulation can be retrofitted on request.

P 81 filter system
P 81 filter system

P 81 Purification system
When used in conjunction with original BAUER filter cartridges, the P 81 filter system with additional oil and water separator and pressure retention check valve can be relied upon for breathing air treatment conforming to DIN EN 12021:2014¹. A type-tested and sealed final pressure safety valve enables particularly high levels of operational safety to be achieved. 5,200 m³ of air can be treated.

¹ If the units are maintained and installed correctly as described in the user manual and subject to the BAUER AERO-GUARD being used if CO2 concentration in the intake air exceeds prescribed standard values.

B-APP
B-APP

B-APP
B-APP allows users to remotely control and monitor compressors with the new B-CONTROL MICRO. B-APP also offers additional features such as product-specific news, videos, an integrated dealer search function and calculation tools. Available in the AppStore (iOS) and on GooglePlay (Android). Read more

Integrated gas measurement system B-DETECTION PLUS i
Integrated gas measurement system B-DETECTION PLUS i

Integrated gas measurement system B-DETECTION PLUS i
As an option, the B-DETECTION PLUS i gas measurement system can be integrated into the compressor. This permits the monitoring of all gases required by DIN EN 12021:2014. Thanks to the option for discharge to the outside in the event of short-term contamination and the shut-down of the compressor in the event of extended overruns of the limit values, observance of DIN EN 12021:2014 can be ensured at all times1.

1 Measurement of humidity and total oil value (VOC) as option. Total oil measurement based only on volatile organic compounds (VOCs). Sensor calibration based on isobutene.

B-SECURUS filter monitoring
B-SECURUS filter monitoring

B-SECURUS filter monitoring
The B-SECURUS system monitors the saturation of the filter cartridge(s) by measuring the moisture in the molecular sieve. Read more

Monitoring the intermediate pressures and intermediate stage temperatures
Monitoring the intermediate pressures and intermediate stage temperatures

Monitoring the intermediate pressures and intermediate stage temperatures
This monitoring system is recommended for continuous operation and fully automated operation, as well as for compressor units that do not receive regular attention from specialist personnel. Monitoring tracks the minimum value of stage 1 (intermediate pressure only) and the maximum value of all compressor stages. The compressor unit shuts off if the values monitored fall below or exceed the permissible limit values. The actual value is displayed by the B-CONTROL II compressor control unit.

Oil level monitoring
Oil level monitoring

Oil level monitoring
Optional oil level monitoring system for safely switching off the compressor unit when the oil level is low.
If the oil level reaches the minimum mark, this is displayed on the control and the compressor is switched off automatically for safety reasons. This option is particularly recommended for compressor units in continuous operation.

Particulate filter
Particulate filter

Particulate filter
In combination with the P41, P61 or P81 purification systems, an optional integrated particulate filter is available for effective protection against fine dust and other solid particles. This permits the reliable removal of particles in accordance with ISO 8573 class 2.

Connection for external intake system
Connection for external intake system

Connection for external intake system
When filling breathing air cylinders, the quality of the compressed air is dependent on the quality of the ambient air intake. Clean fresh air must be taken in from an external source in particular if there is a risk of exhaust gases (CO) and exhaust air from other units. A connection for an external suction line has been provided for this purpose.

Display B-CONTROL II
Display B-CONTROL II

B-CONTROL II
The BAUER B-CONTROL II is the advanced version of the basic compressor control B-CONTROL MICRO. Read more

Intermediate pressure gauge kit
Intermediate pressure gauge kit

Intermediate pressure gauge kit
The intermediate pressure gauges show the operating pressure of the individual compressor stages. This information about the pressure is used to check the corresponding stage valves (inlet and outlet) for leaks so that potential faults can be detected quickly. The intermediate pressure gauges are installed inside the compressor housing.

First stage separator
First stage separator

First stage separator
The installation of a separator after the first compressor stage is recommended for units operating in conditions where the moisture content of the ambient air is high (in tropical regions and for the effective compression of gases with a high moisture content. Read more

Filling device 4 × 200 bar
Filling device 4 × 200 bar

Filling device 4 × 200 bar
The filling device consists of four flexible UNIMAM high-pressure filling hoses and one filling valve each for 200 bar. The integrated final pressure gauge makes it easy to read off the final pressure.

Filling device 4 × 300 bar
Filling device 4 × 300 bar

Filling device 4 × 300 bar
The filling device consists of four flexible UNIMAM high-pressure filling hoses and one filling valve each for 300 bar. The integrated final pressure gauge makes it easy to read off the final pressure.

Pressure Reducer
Pressure Reducer

Pressure Reducer
The optional pressure reducer enables simultaneous filling of 200 and 300 bar cylinders.

Extended base frame
Extended base frame

Base frame
The compressor and up to 2 storage bottles each with a geometric capacity of 50 or 80 litres are installed on the extended base frame, making this a turnkey system.

Exhaust shaft
Exhaust shaft

Exhaust shaft
Two types of exhaust shaft are available for the installation of compressors in containers, housings or service rooms. Read more

Exhaust shaft with ventilation damper control
Exhaust shaft with ventilation damper control

Exhaust shaft with ventilation damper control
The exhaust shaft with ventilation damper control provides the means via which the exhaust air is discharged into the surrounding room or outdoors under controlled conditions and dependent on temperature. A temperature sensor measures the temperature in the room and controls the position of the ventilation dampers for optimised operation (only possible in conjunction with a Super-Silent housing).

Special paint finish
Special paint finish

Paint finish/Special paint finish
All frame parts of BAUER compressors are finished with a sophisticated powder coating. Read more

Other voltages/frequencies
Other voltages/frequencies

Other voltages/frequencies
All electric motors are available with other voltages and frequencies on request. A voltage range from 110 to 690 V at 50/60 Hz is covered.

B-KOOL refrigeration dryer
B-KOOL refrigeration dryer

B-KOOL refrigeration dryer
In environments in which ambient temperatures are high in particular, the B-KOOL refrigeration dryer extends filter capacity almost beyond belief. Operators benefit from much lower filter cartridge usage and storage costs in addition to longer interruption-free operation. Read more

AERO-GUARD
AERO-GUARD

AERO-GUARD
Using the AERO-GUARD reduces the CO2 content of the breathing air to approximately one-third of the intake value. The constantly increasing levels of CO2 concentration in the air resulting from unfavourable environmental influences are making it more and more difficult for the operators of filling stations to be sure of achieving compliance with legally binding maximum limits for CO2. With AERO-GUARD the operator is always on the safe side! Read more

Automatic Selector
Automatic Selector

Automatic selector unit
An automatic selector unit supports fully automatic switch-over between BAUER high-pressure storage units and the compressor unit. Read more

External BAUER filling panels
External BAUER filling panels

External BAUER filling panels
Depending on requirements, filling panels are supplied with filling hoses or lever filling valves with 4, 6 or 10 filling valves. A stainless steel design can be provided as an option.

60 l condensate collection system
60 l condensate collection system

60 l condensate collection system
This convenient system provides a central collection point for the condensate (oil and water mixture) produced during the compression process inside the compressor. The condensate tank features an integrated float switch which can be relied upon to monitor the level of condensate in the tank and provides protection against overfilling. A combined silencer and filter unit prevents pollution caused by noise or odour.

Scope of delivery, basic version
Scope of delivery, basic version

Scope of delivery, basic version
Complete compressor unit ready for operation. Read more

VERTICUS breathing air compressor, up to 350 bar, 450 – 680 l/min, high-pressure compressor for compressing air and breathing air
Type
designation
Charging rate ¹ No. of
compr. stages
Speed Motor
output
Purification
system
Net
weight
Dimensions
L × W × H ²
  l/min m³/h cfm   rpm kW   kg cm
V 450 450 25.2 15.9 4 1320 11 P 61 402 120 × 81 × 153
V 540 540 32.4 19.1 4 1230 11 P 61 402 120 × 81 × 153
V 680 680 40.8 24.0 4 1400 15 P 61 416 120 × 81 × 153
VERTICUS breathing air compressor, up to 420 bar, 450 – 680 l/min, high-pressure compressor for compressing air and breathing air
Type
designation
Charging rate ¹ No. of
compr. stages
Speed Motor
output
Purification
system
Net
weight
Dimensions
L × W × H ²
  l/min m³/h cfm   rpm kW   kg cm
V 450/420 450 25.2 16 4 1320 11 P 61 408 120 × 81 × 153
V 560/420 560 33.6 19.7 5 1490 15 P 61 408 120 × 81 × 153

¹ Measured with cylinder filling from 0 to 200 bar (0 to 3000 psi), ±5%
² Dimensions for Super-Silent version: 154 × 81 × 153 cm

Videos for MINI-VERTICUS & VERTICUS

The new MINI-VERTICUS & VERTICUS Series from BAUER KOMPRESSOREN set the standards of the future for stationary high-pressure compressor systems. The series combines the quality and reliability of the preceding stationary compressor series with an all-new design, B-APP smartphone connection, online air quality monitoring and outstanding ergonomic features.

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